Lean manufacturing: improvement actions in a metalmechanical company

Authors

  • Guilherme Saba e Silva Universidade Estadual de Maringa
  • Daiane Maria de De Genaro Chiroli Universidade Tecnológica Federal do Paraná Departamento Acadêmico de Engenharia de Produção http://orcid.org/0000-0002-9088-406X

DOI:

https://doi.org/10.22279/navus.2020.v10.p01-13.996

Keywords:

Lean Production System. 5 S. Continuous improvement. Metal-mechanic sector.

Abstract

The current industrial scenario in Brazil stimulates competition among companies therefore, aiming at survival in the market and their potential growth, organizations are obliged to seek alternative tools and solutions. The Lean Production System (SPE) has received great attention worldwide due to the results obtained in large corporations with regard to waste reduction and cost reduction. In this context, the present work has the purpose of proposing the application of Tools of the Lean Production System (SPE), through the analysis of the production process of a metal-mechanic  industry located in the state of Paraná - PR, Brazil, and specialized in the production of a line of sprayers for agriculture. Based on the bibliographic research of the techniques and tools that structure the SPE, a case study is presented. The proposal of the tools to be applied was developed, according to the conditions found in the studied company. It proposed the implementation of the 5 S Program; the layout adaptation and the Rapid Change of Tools as premises for the subsequent implementation of other SPE tools. Some actions were initiated, bringing significant results to the company, as better organization of the sector, reduction of the productive lead time by 25% and reduction in setup time, improvement in production time, better organization, making it possible to standardize production orders.

Downloads

Download data is not yet available.

Author Biographies

Guilherme Saba e Silva, Universidade Estadual de Maringa

Engenheiro de Produção

Daiane Maria de De Genaro Chiroli, Universidade Tecnológica Federal do Paraná Departamento Acadêmico de Engenharia de Produção

Dra. Engenharia de Produção pela Universidade Federal de Santa Catarina. Professora Assistente do Departamento de Engenharia de Produção da UniversidadeTecnológica Federal do Paraná. Chefe da Divisão de Propriedade Intelectual.

References

ANTONY, Jiju. Assessing the status of six sigma in the UK service organizations. In: NATIONAL CONFERENCE ON SIX SIGMA (CSS’ 05), 2., 2005, Wroclaw, Poland. Proceedings… Wroclaw: [s.n.], 2005. p. 1-12.

ANTONY, Jiju. Six Sigma for service processes. Business Process Management Journal, v. 12, p. 234-248, 2006. DOI: 10.1108/14637150610657558. Disponível em: https://www.emerald.com/insight/content/doi/10.1108/14637150610657558/full/html. Acesso em: 10 maio 2019.

CORRÊA, H. L.; GIANESI, I. G. N. Just in Time, MRP II e OPT: um enfoque estratégico. 2. ed. São Paulo: Atlas, 2007.

CONCEIÇÃO, Rodrigo Subirá et al. Lean six sigma: implementation of improvements to the industrial cost management. Independent Journal of Management & Production, v. 10, p. 2023-2045, 2019. DOI: http://dx.doi.org/10.14807/ijmp.v10i6.996. Disponível em: http://www.ijmp.jor.br/index.php/ijmp/article/view/996/1228. Acesso em 03 dez. 2019.

DE GENARO CHIROLI et al. A study on the quality costs in a metalworking company. Espacios, Caracas, v. 37, n. 04, p. 19-19, 2016.

GIL, A. C. Como elaborar projetos de pesquisa. São Paulo: Atlas, 1991.

JASTI, N. V. K.; KODALI, R. Development of a framework for lean production system: An integrative approach. Journal of Engineering Manufacture, v. 230, p. 136 - 156, 2016 . DOI.org/10.1177/0954405415596141. Disponível em: https://journals.sagepub.com/doi/abs/10.1177/0954405415596141?journalCode=pibb. Acesso em: 9 maio 2019.

LIU, S. et al. A decision-focused knowledge management framework to support collaborative decision making for lean supply chain management. International Journal of Production Research, v.51, p. 2123-2137, 2013. DOI. org/10.1080/00207543.2012.709646. Disponível em: https://www.tandfonline.com/doi/full/10.1080/00207543.2012.709646. Acesso em: 3 abr. 2019.

MARTINS, Roberto Antônio. Abordagem quantitativa e qualitativa. In: MIGUEL, Paulo Augusto Cauchick (org.). Metodologia de pesquisa para engenharia de produção e gestão de operações. Rio de Janeiro: Elsevier: ABEPRO, 2012. p. 47-63.

OHNO, T. O Sistema Toyota de Produção: além da produção em Larga Escala. Porto Alegre: Artes Médicas, 1997.

PICCIRILLO, Isabela Neto; DE GENARO CHIROLI, Daiane Maria; MELLO, Luciana Torres Correia de. Routing with sweeping method: a proposal to improve the formatting loads, reduce costs and meet customer. Espacios, Caracas, v. 37, n. 04, p.18-18, 2016.

PRAJOGO, D.; OKE, A.; OLHAGER, J. Supply chain processes: Linking supply logistics integration, supply performance, lean processes and competitive performance. International Journal of Operations & Production Management, v. 36, p. 202-238, 2016. DOI. org/10.1108/IJOPM-03-2014-0129. Disponível em: https://www.emerald.com/insight/content/doi/10.1108/IJOPM-03-2014-0129/full/html. Acesso em mai. 2019.

RAGO, S. F. T. et al. Atualidades na gestão da manufatura. São Paulo: IMAM, 2003.

RODRIGUES, M. V. Entendendo, aprendendo e desenvolvendo sistemas de produção Lean Manufacturing. Rio de Janeiro: Elsevier, 2014.

SAKUMOTO, S. M.; DE GENARO CHIROLI, D. M.; DZULINSKI, A. C. Using Lean Six Sigma to Increase Efficiency of a Grain Receipt Process of a Brazilian Agroindustry Cooperative. American Journal of Engineering and Applied Sciences, v. 12, p. 214.226, 2019. DOI: 10.3844/ajeassp.2019.214.226. Disponível em: https://thescipub.com/abstract/10.3844/ajeassp.2019.214.226. Acesso em: 20 jun. 2019.

SHINGO, S. O Sistema Toyota de Produção do ponto de vista da Engenharia de Produção. 2. ed. Porto Alegre: Artes Médicas, 1996.

SOOSAY, C. et al. Strategies for sustaining manufacturing competitiveness: comparative case studies in Australia and Sweden. Journal of Manufacturing Technology Management, v. 27, p. 6-37, 2016. DOI: 10.1108/JMTM-04-2014-0043. Disponível em: https://www.emerald.com/insight/content/doi/10.1108/JMTM-04-2014-0043/full/html. Acesso em: 05 jan. 2019.

SILVA, J. M. da . 5S: O ambiente da qualidade. Belo Horizonte: Fundação Christiano Ottoni, 1994.

Published

2020-01-14

Issue

Section

Articles