Application of overall equipment effectiveness in the productive system of a winery

Authors

  • Pedro Vieira Souza Santos Universidade Federal do Vale do São Francisco - UNIVASF

DOI:

https://doi.org/10.22279/navus.2020.v10.p01-14.933

Keywords:

Production management. Performance. Continuous Improvement.

Abstract

The term efficiency, in general, refers to a result produced with the least observed amount of waste and effort, that is, performing an operation with minimal loss. Therefore, checking the efficiency of the equipment involved in a given process can help to reduce complex problems related to production, also intervening in the analysis of the production system. Thus, this article aimed to apply Overall Equipment Effectiveness (OEE) in a production system to monitor and evaluate the situation of the equipment used in the process, highlighting the possible improvements. From the methodological point of view, the present study was classified as a case study, conducted in a company in the wine sector, located in the Integrated Administrative Development Region (RIDE) in Pernambuco. The study showed that the equipment chosen for analysis, the press (OEE = 83.47%) and the two filling machines (69.19% and 69.38%, respectively), can have their performance improved. For this purpose, the action plan functions as a fundamental managerial tool and must have its execution so that the company actually achieves more profit and better quality in the manufactured products. As a major limitation of the study, we can cite the amount of equipment analyzed, given that the company has a wide combination of these. In addition, the verification of the values was performed in only one month, therefore, for future studies, the analysis and comparison of the values per month is recommended.

Downloads

Download data is not yet available.

Author Biography

Pedro Vieira Souza Santos, Universidade Federal do Vale do São Francisco - UNIVASF

Engenheiro de Produção

Graduado em Engenharia de Produção - UNIVASF

Graduação adjunta no Institut Universitaire de Technologie de Blois - IUT / Université François-Rabelais (graduação sanduiche - França).

Técnico em Eletromecânica (SENAI/PE)

References

ADESTA, E. Y. T.; PRABOWO, H. A.; AGUSMAN, D. Evaluating 8 pillars of Total Productive Maintenance (TPM) implementation and their contribution to manufacturing performance. IOP Conf. Series: Materials Science and Engineering, 2018.

AFEFY, I. H. Implementation of Total Productive Maintenance and Overall Equipment Effectiveness Evaluation, International Journal of Mechanical & Mechatronics Engineering, v. 13, n. 1, p. 69-75, 2013.

AMAN, Z.; EZZINE, L.; FATTAH, J.; LACHHAB, A. Improving efficiency of a production line by Using Overall Equipment Effectiveness: A case study. INTERNATIONAL CONFERENCE ON INDUSTRIAL ENGINEERING AND OPERATIONS MANAGEMENT, 2017, Morocco. Proceedings [...]. Rabat, Morocco, 2017.

ANTUNES, J. et al. Sistemas de produção: conceitos e práticas para projeto e gestão da produção enxuta. Porto Alegre: Bookman, 2008.

BARIANI, L.; DEL’ARCO JÚNIOR, A. P. Utilização da tecnologia da informação por grupos integrados de manufatura para o controle de indicadores de produção enxuta. Revista de Ciências Humanas, v. 12, n. 1, p. 67-79, 2006.

CHARAF, K.; DING, H. Is Overall Equipment Effectiveness (OEE) Universally Applicable? The Case of Saint-Gobain. International Journal of Economics and Finance. v. 7, n. 2, p. 241-252, 2015.

CHEN, C.; LU, I.; WANG, K.; JANG, J.; DAHLGAARD, J. Development of quality management in Taiwan the past, present and future. Total Quality Management Business & Business Excellence, v. 26, n. 1-2, p. 3-13, 2015.

CHONG, M.; CHIN, J.; HAMZAH, H. Transfer of total productive maintenance to supply chain. Total Quality Management Business & Business Excellence, v. 23, n. 3-4, p. 467-488. 2012.

CORRÊA, H. L.; CORRÊA, C. A. Administração de Produções e Operações. São Paulo: Atlas, 2004.

DAL, B.; TUGWELL, P.; GREATBANKS, R. Overall equipment effectiveness as a measure for operational improvement: a practical analysis, International Journal of Operations & Production Management, v. 20, n. 12, p. 1488-502, 2000.

GARZA-REYES, J. A.; ELDRIDGE, S.; BARBER, K. D.; SORIANO-MEIER, H. Overall equipment effectiveness (OEE) and process capability (PC) measures: A relationship analysis, International Journal of Quality & Reliability Management, v. 27, n. 1, p. 48 – 62, 2010.

GIL, A. C. Como elaborar projetos de pesquisa. 4. ed. São Paulo: Atlas, 2007.

GUPTA, A. K.; GARG, R. K. OEE Improvement by TPM Implementation: A Case Study. International Journal of IT Engineering and Applied Sciences Research (IJIEASR), v. 1, n. 1, p. 115-124, 2012.

HANSEN, R. C. Eficiência global dos equipamentos: uma poderosa ferramenta de produção/manutenção para o aumento dos lucros. Porto Alegre: Bookman, 2006.

JEONG, K-Y.; PHILLIPS, D.T. Operational efficiency and effectiveness measurement, International Journal of Operations & Production Management, v. 21 n. 11, p. 1404-1416, 2001.

KARDEC, A.; NASCIF, J. Manutenção: função estratégica. 3. ed. Rio de Janeiro: Ed. Qualitymark, 2009.

KATKAMWAR, S. G.; WADATKAR, S. K.; PAROPATE, R. V. Study of Total Productive Maintenance & Its Implementing Approach in Spinning Industries. International Journal of Engineering Trends and Technology (IJETT), v. 4, n. 5, p. 1750-1754, 2013.

KRYNKE, M.; KNOP, K.; MIELCZAREK, K. Analysis of the modernity and effectiveness of chosen machines in the processing of high-molecular materials. Production Engineering Archives, v. 3, n. 2, p. 18-21, 2014.

MADANHIRE, I.; MBOHWA, C. Implementing Successful Total Productive Maintenance (TPM) in a Manufacturing Plant. WORLD CONGRESS ON ENGINEERING, 2015, London, U.K. Proceedings [...]. London, UK : WCE, 2015.

MAIDEEN, N. C.; SAHUDIN, S.; MOHD YAHYA, N. H.; NORLIAWATI1, A. O. Practical Framework: Implementing OEE Method in Manufacturing Process Environment. IOP Conf. Series: Materials Science and Engineering, v. 114, p. 1-11, 2016.

MARKUS, P. R.; EBERHARD A. Enhancement of the overall equipment effectiveness measure: a contribution for handling uncertainty in shop floor optimization and production planning. International Journal of Industrial and Systems Engineering, v. 20, n. 2, p. 141-154, 2015.

MAŠIĆ, B.; DŽUNIĆ, M.; NEŠIĆ, S. Savremena teorija menadžmenta - škole i novi pristupi. Beograd: Data status, 2014.

MOURTZIS, D.; DOUKAS, M. Decentralized Manufacturing Systems Review: Challenges and Outlook, Logistics Research, v. 5, n. 3–4, p. 113–121, 2012.

PANDEY, D. S.; RAUT, N. Implementing TPM by doing Root Cause Analysis of the Downtime losses. International journal of advanced research in science, engineering and technology, v. 3, n. 2, p. 1399-1405, 2016.

PARIKH, Y.; MAHAMUNI, P. Total Productive Maintenance: Need & Framework. International Journal of Innovative Research in Advanced Engineering (IJIRAE), v. 2, n. 2, p. 126-130, 2015.

REEVES, M.; DEIMLER, M. Adaptability: The new competitive advantage. Harvard Business Review, v. 89, n. 7-8, p. 134-141. 2011.

SANTOS, P. V. S. A Indústria Vinícola no Vale do São Francisco e as Estratégias de Inserção no Mercado Nacional: Uma Revisão Bibliográfica. Future Studies Research Journal: Trends and Strategies, v. 9, n. 3, p. 39-69, 2017.

SANTOS, P. V. S. Aplicação do indicador Overall Equipment Effectiveness (OEE): um estudo de caso numa retífica e oficina mecânica. Brazilian Journal of Production Engineering, v. 4, n. 3, p. 1-18, 2018.

SANTOS, P. V. S.; ARAÚJO, M. A. Aplicação de ferramentas lean no setor de logística: um estudo de caso. Revista Gestão em Análise, v. 7, n. 2, p. 168-183, 2018.

SANTOS, P. V. S.; SANTOS, L. D. P. G. Dos.Gestão de indicadores: um estudo de caso no setor de serviços. Brazilian Journal of Production Engineering, v. 4, n. 4, p. 115-133. 2018.

SINGH, R.; SHAH, D. B.; GOHIL, A. M.; SHAH, M. H. Overall Equipment Effectiveness (OEE) Calculation - Automation through Hardware & Software Development, Procedia Engineering, v. 51, p. 579-584, 2013.

SINGH, M.; NARWAL, M. Measurement of Overall Equipment Effectiveness (OEE) of a manufacturing industry: An effective lean tool. International Journal of Recent Trends in Engineering and Research, v. 3, n. 5, p. 268–275, 2017.

SIVANANTHAM, A.; SIVARAM, N. M. A literature review on Total Productive Maintenance. International Journal of ChemTech Research, v. 10 n. 13, p. 138-144, 2017.

TAKAHASHI, Y; OSADA, T. Manutenção Produtiva Total. São Paulo: Instituto IMAN, 2000.

WUDHIKARN, R. A Framework for Integrating Overall Equipment Effectiveness with Analytic Network Process Method, International Journal of Innovation, Management and Technology, v. 4, n. 3, p. 351-355, 2013.

YIN, R. K. Estudo de caso – planejamento e métodos. 2. ed. Porto Alegre: Bookman. 2001.

YUNIAWAN, D.; ITO, T.; BIN, M. E. Calculation of Overall Equipment Effectiveness weight by Taguchi method with simulation. Concurrent Engineering, v. 21, n. 4, p. 296 – 306, 2013.

Published

2020-01-01

Issue

Section

Articles